Introduction
Tackling a rubber track replacement on your skid steer or mini excavator can be a satisfying and cost-effective DIY project—but success depends on more than just purchasing quality tracks. The key to a safe and effective install? Having the right preparation, especially the proper tools for rubber track installation.
Attempting this job without the right rubber track replacement tools is not only frustrating but potentially dangerous. Improper methods can damage your machine’s undercarriage or the tracks themselves, resulting in costly repairs and wasted investment.
In this guide, we’ll walk you through the essential track installation tools you’ll need. Each category is broken down by purpose, so you know what to buy, borrow, or prep before getting started. Whether you’re swapping tracks on a skid steer or mini excavator, this checklist will set you up for success.
Why Having the Right Tools is Non-Negotiable
- Safety: Lifting thousands of pounds and dealing with high-pressure systems is not something to improvise. Using incorrect or unstable equipment can cause serious injuries.
- Preventing Damage: Makeshift tools can easily damage rubber track edges, snap internal cords, or break undercarriage parts like rollers, sprockets, and idlers.
- Efficiency: The right tools reduce strain and save time. What might take hours with inadequate equipment can be done in half the time with the correct gear.
- Correct Installation: Setting track tension properly (as specified by your manual) is critical for track performance and longevity. Precision matters.
Essential Tool Checklist for Track Replacement
1. Heavy-Duty Lifting & Supporting Equipment
- Tools: Floor Jack(s) or Bottle Jack(s), AND Jack Stands or Hardwood Blocking (heavy-duty, rated)
- Why Essential: You must safely lift the machine to remove and install the track. Equally important is supporting it securely while you work. Never rely on jacks alone – always use rated jack stands or blocking.
2. Track Tension Release & Adjustment Tools
- Tools: High-Pressure Grease Gun, Manual-Specified Grease, Correct-Size Wrenches for the tensioner relief valve
- Why Essential: Tracks use grease-filled tensioners under high pressure. You’ll need to safely release the pressure to remove the old track and later re-pressurize with the right grease to tension the new track to spec. Wrong tools or grease = risky results.
3. Track Removal & Installation Aids
- Tools: Pry Bars, Track Installation Tools / Track Levers, Rubber Mallet (optional)
- Why Essential: Rubber tracks are heavy and stiff. You’ll need mechanical advantage to slide them over rollers, sprockets, and idlers. Pry bars work, but specialized track changing tools designed for this task improve safety and ease.
4. Measurement Tools for Tensioning
- Tools: Tape Measure, Straight Edge
- Why Essential: After installing the new track, it must be tensioned correctly. This requires measuring track sag with precision, using your machine’s spec. Guessing leads to overtensioning or under-tensioning, which causes premature wear.
5. Essential Personal Protective Equipment (PPE)
- Tools: Safety Glasses, Work Gloves (Heavy-Duty), Steel-Toe Boots
- Why Essential: This is a heavy-duty job. PPE protects your eyes from grease and debris, your hands from sharp edges or pinch points, and your feet from dropped tools or tracks.
6. The MOST Important “Tool”: Your Machine’s Service Manual!
- Tool: The official Operator or Service Manual for your exact machine
- Why Essential: Only your manual has the accurate information on lift points, tensioner types, torque specs, grease types, and sag measurements. Do not skip this.
Optional but Helpful Tools
- Pressure Washer/Scraper: Clean undercarriage before work for easier inspection and install
- Impact Wrench: Useful if bolts or guards need to be removed
- Penetrating Oil: Helps loosen stuck bolts or fittings (use sparingly around rubber)
A Note on Tool Quality & Capacity
Don’t cut corners with tool quality, especially when lifting or blocking the machine. Rated jacks and jack stands are worth every penny. Worn tools can slip, snap, or fail catastrophically. Use gear appropriate for your machine’s weight class.
Preparing for Success with Discount Tracks
Discount Tracks delivers high-quality, long-lasting replacement tracks for skid steers, CTLs, and mini excavators. But great tracks only perform their best when installed safely and correctly.
That starts with having the right track maintenance tools, especially for proper tensioning. This ensures you get full value from your investment and avoid damaging your machine’s undercarriage.
Conclusion
Replacing rubber tracks isn’t just about muscle—it’s about precision and preparation. With the correct tools for rubber track installation and a clear plan, you’ll avoid injury, speed up the process, and ensure long-lasting performance from your new tracks.
Don’t take shortcuts: use the proper track installation tools, follow your manual, and prioritize safety.
Ready to get started?
- Gather your tools
- Consult your manual
- And if you need premium, value-driven replacement tracks—visit DiscountTracks.com or contact our expert team for guidance.
